Industrial Powder Processing Systems
Handling cohesive pharmaceutical powders or abrasive battery materials requires precise engineering. We design continuous-operation drying, granulation, and mixing systems with integrated CIP and ATEX compliance, bridging the gap from pilot scale to 5000kg/h production.
Core Equipment Categories
Equipment selection dictates production stability. Our systems are engineered to address specific material constraints—from moisture sensitivity to bulk density variations—ensuring repeatable batch parameters.
Drying Equipment
Designed for heat-sensitive APIs and slurries. Utilizing controlled airflow distribution in Fluid Bed and Spray Dryers to prevent product thermal degradation while achieving target residual moisture.
- 316L Stainless Steel Contact Parts
- WIP/CIP Nozzle Integration
Granulation Systems
Addressing inconsistent flowability in low bulk density powders. High Shear and Roller Compactors feature optimized impeller torque control for uniform granule size distribution.
- Split Butterfly Valve Interfaces
- PLC Recipe Management
Industrial Mixers
Solving segregation issues in trace element mixing. 3D and Ribbon Blenders utilize multi-directional motion and precise ribbon pitch to achieve homogeneity in under 15 minutes.
- 50L to 10,000L Capacities
- Pneumatic Discharge Valves
Engineered for Strict Industry Constraints
Cross-contamination, metallic impurities, and explosion risks require specific structural adaptations. We customize material finishes, sealing types, and control logic based on your regulatory environment.
Pharmaceutical
Battery Materials
Food & Beverage
Agrochemicals
Process Technology Highlights
Centrifugal Spray Drying
Evaporating liquid feeds into dry powder instantly presents challenges with nozzle blockage and wall sticking. We integrate automated pneumatic purge systems and air-swept cone designs. The high-speed rotary atomizer (up to 24,000 RPM) ensures consistent droplet size, directly controlling the final powder morphology.
- Evaporation Capacity: 5kg/h to 3000kg/h H2O
- Heating Source: Steam, Electricity, Thermal Oil, or Gas Burner integration
Fluid Bed Granulation & Coating
Combining drying, granulating, and coating in a single closed vessel. For processes utilizing organic solvents, we engineer explosion-proof systems with 12 Bar pressure shock resistant structures, nitrogen inerting, and LEL monitoring to ensure operator safety without compromising batch times.
- Filter Configuration: Twin-chamber shake or pulse-jet cleaning
- Spray Positioning: Top spray (granulation), Bottom spray (Wurster coating)
Project Installations
Real-world deployments addressing specific production constraints.
1000kg/h LFP Drying Line
Addressed strict metallic impurity limits by implementing fully ceramic-lined rotary valves and PTFE coated contact surfaces throughout the pneumatic conveying and drying stages.
OEB 4 Containment System
Engineered for highly potent oncology drugs. Integrated negative pressure isolators, split butterfly valves for charging/discharging, and a fully automated WIP skid to protect operators.
High-Viscosity Vacuum Drying
Solved the issue of herbal extracts adhering to dryer walls. Utilized a continuous vacuum belt dryer with automated scraper discharge and precise multi-zone temperature control.
Engineering & Integration FAQ
How do you handle FAT (Factory Acceptance Testing) for overseas clients?
What PLC platforms do your systems integrate with?
Can you provide layout drawings before order confirmation?
Manufacturing Control: Why 95% In-House Machining Matters
Many suppliers are merely assemblers, outsourcing sheet metal and CNC work. This leads to tolerance variations and delayed lead times when custom modifications are required.
At our 30,000㎡ facility in Changzhou, we control the entire fabrication process. From laser cutting 316L stainless steel plates to dynamic balancing of high-speed atomizers and CWB certified welding, we ensure mechanical stability for mass production.
Request Custom Equipment Layout
Provide your material specifications (bulk density, initial/target moisture, capacity) and our engineering team will evaluate feasibility, recommending specific models and preliminary utility requirements.